Dr. Sudipta Seal's Homepage
Dr. Sudipta Seal's Biography
Dr. Sudipta Seal's Research Projects
Dr. Sudipta Seal's Students
NSF-REU Program
Surface Engineering and Nanotechnology Facility
 
Plasma Coating Laboratory
 
Durip ONR Plasma Nano-Manufacturing Laboratory
Facilities Research & Collaborations Publications Contacts
Plasma Process 1 Plasma Process 2 Plasma Chamber 1
PraxAir Plasma Gun and SprayWatch in Action Robot Control Computerised Plasma Chamber
PraxAir Plasma Chamber
Manufacturer: PraxAir Inc.

[ Website: www.praxair.com ]
  • The Plasma Booth is an Acoustical Spray Enclosure 10x12x8' featuring:
    • Double-leaf door, Double-glazed window,
    • Gas Leak detectors
    • Safety Door interlocks & Roof loading support
  • Powder Preparation involves spray drying from Acquous Solution
  • The Robot Arm is equipped with a 80 KW water-cooled spray gun for ext. & int. spray feeding, while maintaining optimum energy transfer and deposition efficiency
  • The ABB 6-Axis Fully Automated Robot [www.abb.com : Model No. 2400 ] is controlled by the Control Panel through the RAPID programming language.
  • The robot supports "pre-programmed as well as “On-line” accurate control of the Important parameters:
  •   - Recipe Configuration
      - Part Configuration
      - Production Mode (Gun Specifications & Robot Activity)
      - Power Supply
      - Dust Collecting
      - Air Flow
      - Gas Flow (Primary, Secondary)
      - Water Flow
      - Powder Feedin

Plasma Chamber 2 Grit Blaster Spray Dryer
Plasma Spray Powder Feeder
Grit Blaster
Spray Drier

SprayWatch-2i System
Manufacturer: Oseir Ltd.

[ Website: http://www.oseir.com/docs/templates/basic_2.php3?page_id=49 ]
    The system is able to measure real physical parameters of the spray such as:
  • particle temperature
  • velocity
  • flux and distribution
  • spray width
  • angle
  • position
  • intensity
    Process
  • The image processing algorithm measures the particle traces on the CCD detector
  • Images the particle flow and measures the important characteristics of the particles just before they form the coating on the target surface
  • The developed software algorithm identifies individual particles in the images and measures their position, direction and velocity.

Plasma Chamber 2 Grit Blaster Spray Dryer
Spray Gun
SprayWatch Software
SprayWatch Software

Spray Drier
Manufacturer: Sono Tek


[ Website: http://www.loettechnik.com/sono-tek/main01_e.html ]
  • Spray Drying from aqueous solution
  • Agglomeration
  • Electronic Monitoring of :
          pressure,
          temperature, and
          oxygen levels
  • Drying capacity: 1 liter H2O/hr


Grit Blaster
Manufacturer: Brandt Industries


[ Website: http://www.brandt.ca/ ]
    Surface Preparation for deposition of Coating and Parts

 
Website updated August 27, 2004 by Indra Mukherjee